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The
MUKTI Limb is made from HDPE ( a plastic material ), which is lighter in
weight. It looks like a natural foot, is waterproof, simple, sturdy,
durable, made of locally available material and utilizes very simple
technology while incorporating modern scientific ideas. The unique design
of this foot permits squatting, sitting cross - legged on the floor,
walking on uneven ground, cycling, climbing, swimming, driving a truck,
and working in paddy fields. In short, the MUKTI Limb makes the user feel
absolutely normal and in most cases enable the user to return to his
vocation.Moreover,
the MUKTI Limb is very sturdy thereby enabling the user to climb trees, or
perform other activities better than a normal human being.
The
Mukti limb is constructed using the following material
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Skin
colored HDPE, made specially for Mukti. |
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Jaipur
foot, which is flexible and shaped like the human foot (up to the
ankle), giving the natural "feel" to the user. |
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Leather
straps. |
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Knee
joints, for limbs made for amputations above the knee |
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Consumables
like adhesives, Plaster of Paris, nails, foam etc. |
The
manufacturing process
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The
amputee is made to sit on a chair and a condom is stretched over the
amputees' stump. The technician will then wrap plaster of bandages
over the stump and fashion a `negative' mould of the stump. |
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Measurements
of the amputees normal leg is taken to enable the matching of the
Mukti limb ,to the good limb. |
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The
plaster of paris mould is then taken and a mild steel rod of about 3
feet length is inserted in the center (of the jug like mould). The rod
is mounted on to a vice and plaster of paris is poured in to the mould
with the rod in place. |
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Once
the plaster of paris is set, the negative mould which is made of POP
(plaster of paris) bandages is cut and removed, what is left behind is
a copy of the stump of the amputee. |
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Using
files and chisels the POP mould is shaped into a leg. The steel rod is
left in place at this time. |
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A
HDPE pipe of the appropriate (depending on the size and weight of the
amputee) size and thickness is then taken and placed in an oven. The
pipe is heated to 150 to 200 degrees Centigrade till it stretches. |
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The
hot pipe is taken (using gloves) to the mould and is stretched over
the POP mould and pressed into every curve, allowing it to take the
shape of the mould. |
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Once
the pipe is cooled, the pipe with the POP is removed from the vice and
then, the pipe is beaten with the hammer to remove the POP mould
inside the pipe. The POP is broken and removed and so also the steel
rod, which is then reused. |
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The
leg shaped HDPE pipe is called the socket. This socket is now taken by
the technicians and worked on to remove sharp edges and to prepare it
for fitment. |
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The
socket is then taken and a Jaipur foot attached to the lower end, this
is done by heating the socket over a small hot plate, till it
stretches, the Jaipur foot (ankle end) is inserted into the socket and
then pushed in to place. Once the socket cools down the Jaipur foot is
held firmly, to ensure that the foot does not come loose, nails are
driven into the foot through the socket. |
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Leather
straps are fitted onto the socket at the knee area to enable the user
to strap the limb onto his thigh.
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